M-Force SD 500 Severe Duty AC Traction Drive System
Magnetek’s M-Force SD500 Severe Duty AC Traction Drive System is part
of our proven line of state-of the-art industrial controllers. The
system can be connected to permanent magnet or
induction AC motors for high system effi ciency at a wide range of
motor speeds. This fully regenerative drive with DC input can be used in a variety
of mining applications including battery-operated mobile vehicles,
conveyer systems, crushers, locomotives and continuous miners.
DISPLAY
The explosion-proof Display provides real-time performance
monitoring of the control system. The Display allows for system
programming and re-confi guration, data reporting, and
troubleshooting without having to gain access to the motors,
temperature transducers, or hydraulic components.
CONTROLLER
The rugged Controller monitors and controls all of the M-Force
SD Drives in the system providing safety and fault reporting.
The Controller provides full-time monitoring of motor and drive
temperature, battery health status, system faults, run time, and a host
of other features.
System component control of:
- CAN BUS Communication
- Pressure and temperature transducers
- Analog/digital inputs from gas pedal, joystick, and other
switching devices
- Inputs from PLC and other controllers
CUSTOM ENGINEERED SYSTEMS
Magnetek can provide engineered power solutions for transportation,
mining, marine or locomotive applications with custom-designed
M-Force SD500 Variable Frequency Drives. Magnetek can also
provide custom monitoring, data collection and display systems
integrated with any Magnetek M-Force SD Drive to provide
the ultimate in assured performance and control. Our flexible
building-block approach allows us to confi gure a custom Display
and Controller to your exact requirements. The control interface
provides real-time diagnostics for preventative maintenance and
troubleshooting reducing down time and repairs.
IMPROVED PERFORMANCE
Adjustable operating speeds, torque limits, and controlled stopping
allow for smooth operation and increased power from stall to
400 Hz.
INCREASED ENERGY EFFICIENCY
A custom engineered system can improve the power factor and
reduce in-rush currents to minimize energy consumption.
GREATER RELIABILITY
Controlled start-up torque reduces the wear and tear on the motor and
connected load, which reduces mechanical breakdown to extend
motor life.
QUALITY BUILT
Magnetek Mining designs, builds and tests our products in our ISO 9001:2000 certifi ed manufacturing facility and has completed Part
46 Training from the Mine Safety and Health Administration (MSHA),
allowing our experienced technicians to assist with application
start-up procedures.
PRODUCT FEATURES
POWER SOURCE OPTIONS
- Fuel Cell
- Ultra Capacitor
- Battery
- Engine Generator
- Generator-Battery Hybrid System
- Generator-Capacitor Hybrid System
PERFORMANCE FEATURES
- Flux Vector control
- 96% - 98% effi ciency
- Full regenerative capabilities
- Wide battery voltage range
- 150 to 400 VDC input for 230 VAC motor
- 300 to 800 VDC input for 460 VAC motor
- Smooth torque from stall to 400 Hz
- 60 to 240 kW peak
-10° to 55° C ambient temperature
- Insolated Gate Bipolar Transistors (IGBTs)
- Air and liquid cooled
- Single- or two-pedal control
- Reduced EMI emissions
- RFI shielding
- Adjustable over- and under-voltage suppression algorithm
- Automatic tuning function for use with custom motors
- Communication options available
- Performance-economy mode
- 12 VDC supply start and run signals
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Display
Controller