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SD 500™ Severe Duty AC Traction Drive
Magnetek designed the SD500 specifically
for use in higher performance electric
or hybrid cars, buses, delivery vehicles
and mining equipment.
Magnetek's
SD500, Severe Duty AC Traction Drive
design is based on a proven line of
state-of-the-art industrial controllers.
The drive can be connected to either a
permanent magnet or induction AC motor.
This combination of AC motor and
controller is the best choice for high
system efficiency at a wide range of
motor speeds. It also can be used on the
series or parallel hybrid scheme that
includes a generator. Magnetek has been
successfully providing SD500 traction
drives for commercial applications since
1997.
Key Benefits
- Flux Vector Control Method
- Input Voltage Range from battery
power
–150 to 400 VDC input for 230 VAC
motor operation
–300 to 800 VDC input for 460 VAC
motor operation
- 60 to 240kW peak
- -10 to 55°C ambient temperature
Performance Features
- Compatible with battery,
generator-battery,
generator-capacitor hybrid systems
- Full regenerative capabilities
- Wide battery voltage range
- Smooth torque from stall to 400
Hz
- Quiet operation
- Quick connect sealed connectors
- 96–98% efficiency
- Third generation Insulated Gate
Bipolar Transistors (IGBT's)
- Laminated DC bus design to
reduce RFI and EMI emissions
- Integrated pre-charge contactor
- No need for buck-boost converter
when used with an Ultra-capacitor
System
- Single or two pedal control
- Brake light output relay during
regen
- Adjustable over and under
voltage suppression algorithm
- Battery current limit adjustment
- Battery deep discharge
prevention
- Battery state of charge monitor
- Motor speed limit protection
- Individually adjustable pedal
response
- Regenerative braking disable
switch
- Air or liquid cooled
- Multi-line, multi-language
keypad display unit used to monitor
and make application adjustments
- Performance-economy mode
- Surface mount technology
- 32 bit Risc Microprocessor
- Aluminum enclosure for RFI
shielding
- Total digital control
- Serial communication port
- Digital and analog outputs for
dash controls
- Automatic tuning function for
use with custom motors 12 V DC
supply start and run signals
- 12V forward/reverse input switch
Protective Features
- Output short circuit
- Output over current
- Output phase loss
- Over and under voltage
- Motor overload protection
- Over temperature protection
- Overtorque/undertorque detection
Applications
- Mining Equipment—Battery hauler,
conveyor systems, multi-belters,
long wall face conveyors, crushers
and continuous miners
- Electric transit buses, cars and
shuttle vehicles
- Port and Distribution Tractors
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