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SD 500™ SEVERE DUTY AC TRACTION DRIVE
 
 
Traction Drive
 

 

Magnetek's Severe Duty 500 Traction Drive

Brochure

SD 500™ Severe Duty AC Traction Drive
Magnetek designed the SD500 specifically for use in higher performance electric or hybrid cars, buses, delivery vehicles and mining equipment.

Magnetek's SD500, Severe Duty AC Traction Drive design is based on a proven line of state-of-the-art industrial controllers. The drive can be connected to either a permanent magnet or induction AC motor. This combination of AC motor and controller is the best choice for high system efficiency at a wide range of motor speeds. It also can be used on the series or parallel hybrid scheme that includes a generator. Magnetek has been successfully providing SD500 traction drives for commercial applications since 1997.

Key Benefits

  • Flux Vector Control Method
  • Input Voltage Range from battery power
    –150 to 400 VDC input for 230 VAC motor operation
    –300 to 800 VDC input for 460 VAC motor operation
  • 60 to 240kW peak
  • -10 to 55°C ambient temperature

Performance Features

  • Compatible with battery, generator-battery, generator-capacitor hybrid systems
  • Full regenerative capabilities
  • Wide battery voltage range
  • Smooth torque from stall to 400 Hz
  • Quiet operation
  • Quick connect sealed connectors
  • 96–98% efficiency
  • Third generation Insulated Gate Bipolar Transistors (IGBT's)
  • Laminated DC bus design to reduce RFI and EMI emissions
  • Integrated pre-charge contactor
  • No need for buck-boost converter when used with an Ultra-capacitor System
  • Single or two pedal control
  • Brake light output relay during regen
  • Adjustable over and under voltage suppression algorithm
  • Battery current limit adjustment
  • Battery deep discharge prevention
  • Battery state of charge monitor
  • Motor speed limit protection
  • Individually adjustable pedal response
  • Regenerative braking disable switch
  • Air or liquid cooled
  • Multi-line, multi-language keypad display unit used to monitor and make application adjustments
  • Performance-economy mode
  • Surface mount technology
  • 32 bit Risc Microprocessor
  • Aluminum enclosure for RFI shielding
  • Total digital control
  • Serial communication port
  • Digital and analog outputs for dash controls
  • Automatic tuning function for use with custom motors 12 V DC supply start and run signals
  • 12V forward/reverse input switch

Protective Features

  • Output short circuit
  • Output over current
  • Output phase loss
  • Over and under voltage
  • Motor overload protection
  • Over temperature protection
  • Overtorque/undertorque detection

Applications

  • Mining Equipment—Battery hauler, conveyor systems, multi-belters, long wall face conveyors, crushers and continuous miners
  • Electric transit buses, cars and shuttle vehicles
  • Port and Distribution Tractors

 

 


 
 
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